FREQUENTLY ASKED QUESTIONS
Plastic Solution Trash Racks have
been designed to meet as many of the existing specifications written
for steel and aluminum racks and is a direct alternative or replacement
for metal trash racks. In addition, Plastic Solutions can manufacture
custom racks to meet your every need. We have spent over three years
developing and testing a line of structural plastic Trash Racks that
include many competitive advantages over metal racks. Our ongoing
testing includes accelerated UV and weather testing, load testing and
impact testing. Every step of the way, the Plastic Solutions Trash
Racks have demonstrated exceptional strength, durability and the
weather resistance needed to give you every confidence in specifying or
owning these innovative products. In fact, we are so confident we are
supplying you with the best Trash Rack on the market; we stand behind
all of our Trash Rack products with a Limited Lifetime Warranty.
Frequently Asked Questions (FAQ) include:
1. Why use structural plastic Trash Racks verses steel or aluminum?
Structural HDPE plastic offers many advantages including:
- Light Weight (allows easier, lower installation costs)
- Non-corrosive (will not rust or corrode—keeps its original appearance)
- Offers high chemical resistance (Impervious to acid rain and other contaminants)
- Environmentally friendly (will not contribute to the deterioration of our water quality)
- 100% Maintenance Free
2. How will structural HDPE plastic hold up over time with continuous exposure to the sun’s UV rays?
Plastic Solutions adds a special UV
inhibiting additive during the molding process similar to those used by
the automotive manufacturers. The Plastic Solution Racks have been
fully tested (they conform to ASTM D2565-99 test criteria and
performance) to insure the plastic maintains its structural integrity
over the intended life of the rack, even in the most severe extremes
such as Florida and Arizona.
3. How do I mount the Plastic Solutions Trash Rack?
For concrete structures, we provide
mounting holes in the base of the plastic rack and include standard
5/16” zinc plated anchor bolts, flat washers and nuts to secure the
structure directly to the concrete. We also offer stainless steel
anchor bolts and hardware as an option. When attaching the pyramid
racks to metal or plastic pipe, the Trash Rack comes with a simple and
easy to install mounting kit. For custom installations, contact us with
your application and we will recommend the best mounting scenario.
4. Once mounted, how do I gain access into the Plastic Solutions trash Racks?
For Pyramid Racks 48” and smaller, we
feel it is easier to unbolt the rack when access is required, so we do
not offer an access door. We can install a lockable access door in the
medium to large size Flat and Peak Roof Racks as well as Pyramid Racks
that are 60” and larger. Access doors are optional and must be
specified when ordering.
5. Our engineer is used to
specifying anti-vortex plates on steel and aluminum racks--do you offer
such an option on the plastic solution?
Yes, anti-vortex provisions can be
added to our plastic racks. However, based on test results, we do not
feel they are necessary, due to the size and design of our grid
pattern. We can indeed supply this option when requested.
6. Can the height of the Plastic Solutions Trash Rack be increased if necessary?
Our racks can project out as far as
required. We can easily add to the number of grids on the sides of the
racks for any custom application. Please call us with your
specifications.
7. How strong is the Plastic Solution Rack and how much will the plastic deflect?
We use a structural plastic molding
process that combines High Density Polyethylene with fiberglass
reinforcement to produce a high strength-to-weight ratio rack that has
3 to 4 times greater rigidity than solid parts of the same material and
weight. . In addition, extensive load testing has been done to insure
the integrity of the Plastic Solution Trash Racks with consistently
excellent results. The actual load rating is 2,030 lbs./sq. ft
Depending on the span distance, some of our larger racks are reinforced
with stainless steel to help reduce the amount of deflection in the
center of the rack. To show how strong these plastic Trash Racks really
are, take a look at our sales sheet, which shows a 5000 lb. truck being
supported by four structural plastic 48” Pyramid Trash Racks!
8. What if I can’t find an exact size Trash Rack for my application?
Plastic Solutions Inc. is ready to
tackle any size application by customizing a Trash Rack design to your
exact requirements. Please call us with your specifications or plans.
9. What kind of maintenance is required for Plastic Solution Trash Racks?
Plastic Solution Trash Racks are
virtually maintenance FREE and will not rust or corrode, so our
precious water stays cleaner. With Plastic Solutions Racks, one can
dramatically reduce and/or delay expensive replacement costs normally
associated with metal racks.
10. Are there any flammability concerns with a Plastic Solution Trash Rack?
In order for HDPE to ignite, it
requires a very high-temperature fuel source. In addition, the Trash
Rack’s large cross-section of polyethylene material combined with glass
reinforcement will not ignite nor will it support combustion if exposed
to a single flame.
11. How does the price compare to a metal rack?
Our pricing is very competitive with
metal rack pricing and is typically just slightly lower. However, due
to the considerably lower weight, installation costs are significantly
reduced and replacement/maintenance costs are virtually eliminated.
Therefore, selecting a Plastic Solution Trash Rack can potentially save
the owner thousands of dollars because of the extended life of the
plastic product and our Limited Lifetime Warranty.
12. Please visit our website at http://www.plastic-solution.com for CAD drawings or call us toll free at 877-877-5727 for a free CD or
if you have additional questions. We look forward to becoming your
supplier of quality Structural Plastic Trash Racks.
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